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Motorsport Design History

From Clay Model to Checkered Flag

Every Le Mans winner, every championship race car began as a clay model. Discover the design history behind motorsport's most iconic machines — and learn the same sculpting techniques used by Porsche, Ferrari, and McLaren.

The actual Porsche 917 Gulf livery race car on display at the Porsche Museum Stuttgart — the 1970 Le Mans overall winner developed through clay aerodynamic studies
1970 & 1971 Overall Winner

Porsche 917

Le Mans 24 Hours · 1969–71

"Aerodynamic clay studies in Paris wind tunnel solved the 917's dangerous lift problem at 240mph on the Mulsanne straight — the 1:4 scale clay model was discovered at Weissach in 2019"

Designer: Dick Söderberg / SERA Paris

Ferrari F40 race car — the last car personally approved by Enzo Ferrari, developed through intensive Pininfarina wind tunnel clay modeling in 1987
1994 Le Mans GT Class Winner

Ferrari F40

GT Racing / Le Mans · 1987–94

"Designed in just 13 months — Pininfarina's clay model went straight to wind tunnel testing, achieving the aerodynamic coefficients needed to break 200mph"

Designer: Leonardo Fioravanti, Pininfarina

McLaren F1 GTR race car — Gordon Murray's masterpiece whose aerodynamic clay studies produced a road car so well-designed it won Le Mans outright in 1995
1995 Overall Winner — 1st, 3rd, 4th, 5th

McLaren F1 GTR

Le Mans 24 Hours · 1995

"The road car's aerodynamic clay work was so effective that the race version required minimal modification — a testament to getting the clay right from the start"

Designer: Gordon Murray / McLaren

Aerodynamic Form

Understand how clay surface curvature directly affects airflow — the same principles used in Le Mans prototype development

1/10 Scale Technique

Master the 1/10 scale clay modeling process — from casting the buck to fiberglass layup — with PDF instructions and step-by-step images

Race Car Body Design

Apply design history knowledge to create your own race car body style — the ultimate goal of the Design Studio Pro™ course

Ready to design your own race car body? The 1/10 scale clay modeling course includes PDF instructions with images covering casting and fiberglass layup.

Car Styling — Editorial Archive

Sports Car & Race Car Design Stories

Drawn from the Car Styling magazine archive — the definitive record of sports car and race car design history. From Porsche's wind tunnel clay studies to Pininfarina's supercar masterworks, these are the design stories behind the most iconic race cars ever built.

Red Porsche 917 race car — the iconic Le Mans prototype developed through clay aerodynamic studies
Race Car Design
FEATURED

Car Styling — Race Car Design

The Porsche 917: When Clay Solved the Unsolvable

How plasticine and a Paris wind tunnel turned a death trap into a Le Mans legend

At 240mph on the Mulsanne straight, the Porsche 917 was trying to kill its drivers. The original short-tail body generated catastrophic lift — the car became airborne, unpredictable, lethal. The solution came not from computers, but from a 1:4 scale clay model in the SERA wind tunnel in Paris. Designer Dick Söderberg and aerodynamicist Hermann Burst worked in shifts, adding and removing plasticine, testing, refining. The short-tail 917K that emerged from those sessions — with its revised nose, flattened tail, and carefully sculpted underbody — won Le Mans outright in 1970 and 1971. The clay model had done what no drawing board could.

Ferrari F40 supercar — Enzo Ferrari's final car, developed by Leonardo Fioravanti at Pininfarina through intensive wind tunnel clay modeling in just 13 months
Pininfarina

Car Styling — Pininfarina Special

Ferrari F40: Enzo's Final Clay

Leonardo Fioravanti's 13-month sprint from clay model to 200mph supercar

When Enzo Ferrari called Leonardo Fioravanti at Pininfarina in 1986, the brief was simple and impossible: build the fastest road car Ferrari had ever made, and do it in 13 months. Fioravanti's team began with clay — not sketches, not CAD, but full-scale plasticine. The F40's aggressive rear wing, its NACA duct intakes, its flat underbody and Kamm tail were all resolved in clay before a single engineering drawing was committed to paper. The result was a car that produced 478bhp, reached 201mph, and — in Le Mans specification — won its GT class at the 1994 24 Hours. The clay model had been the first Ferrari.

McLaren F1 sports car — Gordon Murray's aerodynamic masterpiece whose clay development produced a road car so well-engineered it won Le Mans outright in 1995
Le Mans Winner

Car Styling — Gordon Murray Profile

McLaren F1: The Road Car That Won Le Mans

Gordon Murray's aerodynamic clay studies produced a road car so well-engineered it needed no modification to win outright

Gordon Murray's design philosophy for the McLaren F1 was radical: the aerodynamics would be resolved entirely through clay modeling before any wind tunnel time was booked. Murray believed that a designer who truly understood airflow could produce a correct shape in clay — the tunnel was for verification, not discovery. The F1's central driving position, its gold-lined engine bay, its carefully sculpted underbody diffuser — all emerged from clay studies at McLaren's Woking studio. When the GTR race version was prepared for Le Mans 1995, the aerodynamic package required minimal modification. The road car clay had been that good. Five F1 GTRs finished the 1995 Le Mans 24 Hours. The overall winner was essentially a road car.

Lamborghini Countach-era sports car design study — Marcello Gandini's razor-edge wedge clay language at Bertone that redefined the sports car silhouette in 1971
Sports Car Design

Car Styling — Bertone Studio

Countach: Bertone's Razor-Edge Clay Language

Marcello Gandini's wedge manifesto — how a clay model changed the definition of a sports car

When Marcello Gandini unveiled the Lamborghini Countach LP500 at Geneva in 1971, the automotive world had never seen anything like it. The car's razor-edge surfaces, its scissor doors, its impossibly low roofline — all were resolved in clay at Bertone's Grugliasco studio. Gandini worked with a small team of clay modelers, pushing the material to its geometric limits. The Countach's surfaces were not curved in the traditional sense — they were folded, creased, tensioned. Each panel was a study in controlled aggression. The production LP400 that followed in 1974 retained the essential clay language intact. Forty years later, Lamborghini's design director Mitja Borkert still describes the Countach as the definitive expression of the brand's DNA: "It broke every convention people had about automotive design."

Porsche 962 Group C race car — Norbert Singer's ground-effect aerodynamic masterpiece developed through continuous clay modeling at Weissach, winner of six Le Mans 24 Hours
Group C

Car Styling — Group C Special

Porsche 962: Ground Effect in Clay

How Norbert Singer's team used clay modeling to master ground-effect aerodynamics across a decade of Le Mans dominance

The Porsche 956 and 962 represent the most sustained period of aerodynamic clay development in motorsport history. From 1982 to 1994, Norbert Singer's team at Weissach refined the ground-effect underbody through continuous clay studies — each season's car incorporating lessons learned from the previous year's wind tunnel sessions. The 962's distinctive long-tail Le Mans body was developed through 1:4 scale clay models tested at the FKFS wind tunnel in Stuttgart. The underbody venturi tunnels — the source of the car's extraordinary downforce — were shaped and reshaped in plasticine until the numbers were right. The 962 won Le Mans six times. Every victory was built on clay.

Audi R8 Le Mans Prototype race car — developed through CNC-milled clay aerodynamic studies at Audi Design, winner of five consecutive Le Mans 24 Hours from 2000 to 2005
CNC Clay

Car Styling — Prototype Design

Audi R8 LMP: CNC Clay and the New Prototype

How Audi's design team used CNC-milled clay to develop the most dominant Le Mans prototype of the 2000s

The Audi R8 Le Mans Prototype represented a new era in race car clay development. Where previous generations had relied on hand-sculpted plasticine, Audi's team at Ingolstadt used Alias surface data to drive CNC milling machines — producing a clay base that was then hand-refined by modelers. The process allowed for rapid aerodynamic iteration: a new underbody configuration could be milled overnight and tested in the wind tunnel the following morning. The R8's distinctive closed-cockpit body, its carefully managed front splitter, and its rear diffuser were all products of this hybrid digital-physical clay workflow. The car won Le Mans five consecutive times from 2000 to 2005. The clay model had been the prototype for the prototype.

Learn the Clay Techniques Behind These Race Cars

The same 1/10 scale clay modeling methods used by Porsche, Ferrari, and Audi to develop their Le Mans winners are taught in the Design Studio Pro™ masterclass. Build your own race car clay model using professional techniques.

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